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Synthetic leather rolls ready for packing
Manufacturing

Faux Leather Manufacturing Process

See how our synthetic leather is made, from base fabric to bulk rolls, and how each batch is checked against your approved sample.

Request SamplesFrom base fabric to bulk rolls
Process overview

How Our Synthetic Leather Is Made

We follow a controlled, step-by-step workflow to keep physical performance and surface appearance consistent across every roll.

Base fabric Polymer coating Grain & texture Roll
Step 01 · Base fabric
  1. 01

    Base Fabric Preparation

    Woven, knitted, non-woven, or microfiber substrates are selected and inspected for uniform tension and cleanliness.

  2. 02

    Coating & Lamination

    Formulated polymer layers are applied to the base fabric or release paper at controlled thickness.

  3. 03

    Curing & Solidification

    Oven curing or coagulation bonds the coating and sets its strength and hand-feel.

  4. 04

    Surface FinishingEmbossing / Printing

    Embossing rollers or printing lines create the target grain, gloss, and texture.

  5. 05

    Quality Inspection

    Appearance, thickness, width, color consistency, and physical performance are checked against the approved sample.

  6. 06

    Roll Packing & Shipment

    Rolls are wound onto tubes, wrapped in protective film or woven bags, labeled, and loaded for dispatch.

Materials

Materials We Manufacture

From sample to bulk

From Approved Sample to Bulk Rolls

Once your sample is approved, production follows four steps.

  1. Step 01

    Specification Lock

    We confirm final technical parameters, packaging details, and order terms.

  2. Step 02

    Pilot / Trial Run

    For new custom developments, a trial run before bulk production verifies the formula and machine settings and reduces production risk.

  3. Step 03

    Bulk Production & QC

    Full-scale production with in-line monitoring. Each bulk batch is checked against the approved sample.

  4. Step 04

    Packing & Delivery

    Roll packing and shipment through Shenzhen (Shekou or Yantian) ports to your destination.

    Shekou PortYantian Port

Starting a custom project? MOQ, lead time, and payment terms are on our Custom OEM/ODM page.

See Custom OEM/ODM
FAQ

Frequently Asked Questions

How do you make sure bulk orders match the approved sample?
Once you approve a sample, production parameters are fixed and recorded. Our 10-person QC team checks each bulk batch against the approved sample before packing.
What materials do you manufacture?
We manufacture PU (solvent-based, water-based, solvent-free, and semi-PU), microfiber, silicone, and PVC synthetic leather.
What base fabrics do you use?
We use woven, knitted, non-woven, and microfiber substrates, selected and inspected for uniform tension and cleanliness before coating.
Which ports do you ship from?
We ship through Shenzhen, from Shekou Port or Yantian Port, to your destination.
Do you offer OEM/ODM production?
Yes. Send us a sample or specification and we will develop and produce to it. See our Custom OEM/ODM page for options and how a project works.

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